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JUST-IN-TIME (JIT)

INTRODUCTION

bulletDo you have a flow manufacturing process?
bulletAre you wasting resources with too much Quality Control?
bulletDo you have an effective maintenance?
bulletDo you need fast die changeover?

JIT introduces the concept of flow manufacturing, visual control, leveling production and synchronized scheduling. This course is designed on a take-back-and-do approach. Delegates should see immediate applications to improve their counter service and organizational image.

BENEFITS OF ATTENDING THE COURSE

The course enables the delegates to:
bulletUnderstand the concept of stockless production
bulletImplement a JIT program
bulletIntroduce an effective maintenance program
bulletIntroduce fast die changeover
bulletIntroduce a Kanban system

WHO SHOULD ATTEND

JIT is used to organize manufacturing into a smooth manufacturing process with component parts made and used as they are required. It will be most appropriate for those involved in Manufacturing, Maintenance and Production. Teams are encouraged to attend for maximum benefit.

BRIEF COURSE OUTLINE 

Day 1 AM Day 1 PM
Stockless Production
bulletFlow Manufacturing
bulletVisual Control
bulletLeveling Production
bulletSynchronized Scheduling
Just-In-Time
bulletProcess Capability
bulletSupplier Relations
bulletEmployee Relations
bulletImplementation Strategy
Day 2 AM Day 2 PM
Total Productive Maintenance
bulletMachine Performance
bulletMaximizing Equipment Efficiency
bulletBreakdown losses
bulletSet-up and adjustment losses
bulletReducing chronic defects
bulletOperator machine care
Fast die changeover
bulletMinimizing set-up time
bulletReducing set-up time

Kanban System

bulletEconomic lot sizes
bulletTwo card system
bulletDetermining Number of Kanban

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Copyright © 2002 Institute of Quality Malaysia. All rights reserved.
Last modified: 11/13/03.